Cleanroom monitoring & ISO 14644 compliance

Independent classification testing and ongoing performance monitoring for cleanrooms and controlled environments. We work to ISO 14644-1 and -2, preparing bespoke monitoring plans and producing clear compliance reports accepted by regulatory authorities in pharmaceutical, medical device, aerospace and life science sectors.

Why independent cleanroom monitoring is essential

Cleanroom classification and ongoing monitoring are regulatory requirements in pharmaceutical and medical device manufacturing, and operational necessities in aerospace, electronics and life science settings. ISO 14644-1 specifies the statistical methodology for classifying cleanrooms by airborne particulate cleanliness; ISO 14644-2 defines the monitoring programme required to maintain that classification between requalification events. Viridian Air provides independent third-party monitoring services, ensuring that classification testing and monitoring programmes are free from the bias inherent in self-certification. Our instrumentation is maintained in calibration with traceable certification, and our reports are written to satisfy both internal quality systems and external regulatory inspection.

EU GMP Annex 1 (2022 revision). The revised EU GMP Annex 1, effective September 2023, significantly strengthens requirements for environmental monitoring in sterile manufacturing. If your facility manufactures sterile medicinal products for the EU market, your monitoring programme may need updating to reflect the new requirements. We can carry out a gap analysis against the revised Annex 1.

What our monitoring service covers

  • ISO 14644-1 initial classification and reclassification testing
  • ISO 14644-2 periodic monitoring programme design and execution
  • EU GMP Annex 1 environmental monitoring for sterile manufacturing
  • Particle count measurement at rest and in operation
  • Trend analysis and alert and action limit setting

Our approach

1. Scope and sampling plan

We review your facility layout, classification targets and operational requirements to prepare a statistically valid sampling plan compliant with ISO 14644-1 Annex B. The number and location of sampling points, sample volume and number of sequential runs are specified in advance and documented.

2. Classification testing

Airborne particle counts are measured using calibrated optical particle counters at all designated sample locations. Results are processed using the ISO 14644-1 statistical methodology to determine the achieved ISO class at 0.5 μm and 5.0 μm particle sizes.

3. Monitoring programme design

For ISO 14644-2 compliance, we prepare a site-specific monitoring programme specifying monitoring locations, sampling frequencies, particle size channels, alert limits and action limits. The programme is designed to detect deterioration in cleanroom performance at the earliest opportunity.

4. Compliance report

We issue a detailed classification report documenting all raw data, statistical calculations, instrument calibration certificates, and the achieved ISO class for each zone. The report is formatted to satisfy quality management system requirements and regulatory inspection.

Often commissioned alongside this service

01

Workplace air quality monitoring

HSE WEL compliance monitoring for dust, gases and VOCs in industrial and commercial workplaces.

02

Air quality assessment for planning

Planning application assessments for pharmaceutical and life science facility development.

03

Emission mitigation plans

Construction and operational air quality mitigation for new facility builds.

Frequently Asked Questions

ISO 14644-2 requires reclassification at a maximum interval of 24 months for ISO Class 5 and cleaner, and 24 months for ISO Class 6 to 9. However, many pharmaceutical and medical device quality systems require annual reclassification, and the revised EU GMP Annex 1 may require more frequent testing for Grade A and B environments depending on risk assessment outcomes. We recommend reviewing your classification frequency in the context of your current quality risk management framework.

Lets Call Us

Discuss your project

Tell us about your scheme and we will confirm requirements and provide a fixed-fee quotation within 24 hours.